Harrington Hoists Chainsaw Sharpener TCR User Manual

Owner’s Manual AIR POWERED CHAIN HOIST TCR SERIES MODEL TCR 10 Ton and 25 Ton Capacity Code, Lot and Serial Number EFFECTIVE: Ma

10 Table 2-4 Top and Bottom Hook Dimension* Units = inch Product Code a b c d e f g h TCR10000C/P2 2.8 2.4 2.4 2.2 2.4 2.6 1.6 7.1 TCR25000

11 Figure 2-2 Hoist Part Identification Diagrams – 25 Ton TCR25000P2 and TCR25000C2

12 3.0 Preoperational Procedures 3.1 Air Supply System Requirements 3.1.1 NOTICE Pressure and Flow - Verify that the air supply system has capac

13 3.4.2 The filter servicing the hoist can also service other hoists and air consuming equipment. In this case, the air filter must be in sized fo

14 3.6.2 NOTICE Piping - Pipe should be sized to accommodate the hoist airflow requirements. Table 3-1 gives recommended pipe sizes. Table 3-1 Ai

15 3.6.5 CAUTION Before connecting the hoist to its air supply line; perform the proper draining and purging procedures to prevent contaminants or mo

16 3.10 Non-Stationary Application 3.10.1 For applications such as rental fleets or construction sites where the hoist is moved from place-to-place,

17 Figure 3-6 Capsized Hook and Chain 3.11.3 WARNING Confirm the adequacy of the rated capacity for all slings, chains, wire ropes and all other

18 Figure 3-8 Limit Switch Components – 25 Ton TCR25000C2 and TCR25000P2 3.11.5 Measure and record the “K” dimension of all hooks on hoist. See

19 4.0 Operation 4.1 Introduction DANGER DO NOT WALK UNDER A SUSPENDED LOAD WARNING HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTIO

2 Table of Contents Section Page Number 1.0 Important Information and Warnings…………………………………………………………………4 1.1 Terms and Summar

20 The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30 standards, the use of an overhead ho

21 CAUTION Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result in minor or moderate injury

22 4.3.3 Cord Control - When using a hoist with cord control, pull down on the appropriate colored cord to raise or lower the hoist. White indicate

23 4.5 Operation of the Load Limiter 4.5.1 If a hoist is used to lift a load that exceeds the hoists rated capacity, the load limiter will cause th

24 5.0 Inspection 5.1 General 5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.

25 5.3 Frequent Inspection 5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent Inspection.” Included in th

26 5.5 Occasionally Used Hoists 5.5.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service:  Hoist Idle Mo

27 Table 5-3 Hoist Inspection Methods and Criteria (continued) Item Method Criteria Action Hooks - Bent Shank or Neck Visual Shank and neck porti

28 Table 5-3 Hoist Inspection Methods and Criteria (continued) Item Method Criteria Action Housing and Mechanical Components Visual, Auditory, Vib

29 Table 5-4 Brake Disc Dimension Hoists Parts View Figure No. Std Dimension Inch (mm) Minimum Value for Replacement Inch (mm) TCR10000C2 TCR1000

3 Section Page Number 5.0 Inspection………………………………………………………………………….………………… 24 5.1 General 5.2 Inspection Classification 5.3 Frequ

30 Table 5-6 Top Hook & Bottom Hook Dimensions Dimensions K and U should be measured and recorded below prior to any use when the hook is first

31 6.0 Lubrication 6.1 Air Hoist Lubrication 6.1.1 See Section 3.0 for lubrication requirements. 6.1.2 CAUTION Lubrication to the motor will be pro

32 7.0 Maintenance and Handling 7.1 Load Limiter 7.1.1 The purpose of the load limiter is to prevent using the hoist in an overload situation. When

33 4) Put a load equal to the desired actuation point on the hoist's hook (do not exceed 125% of the hoist's rated capacity). Begin to sl

34 Figure 7-2 Brake Inspection Diagram 7.3 Load Chain 7.3.1 Lubrication and Cleaning  Clean the chain with an acid-free cleaning solution. The

35 7) While pulling on the wire, SLOWLY operate hoist in the DOWN direction to thread the load chain over the load sheave. Make sure the chain feed

36 7.4 Pendant 7.4.1 The following procedure covers the installation of a pendant control station. 1) Attach the strain relief chain and the three

37 7.5 Storage 7.5.1 Whenever the hoist is to be placed into storage, place extra lubricating oil into the air inlet opening and circulate the air

38 8.0 Troubleshooting WARNING HAZARDOUS AIR PRESSURE IS PRESENT IN THE HOIST, IN THE SUPPLY OF COMPRESSED AIR TO THE HOIST, AND IN CONNECTIONS BETWE

39 Table 8-1 Troubleshooting Guide (continued) Symptom Cause Remedy Hoist moving in wrong direction (pendant control) Pendant control hoses are ter

4 1.0 Important Information and Warnings 1.1 Terms and Summary This manual provides important information for personnel involved with the installa

40 9.0 Warranty Warranty explanation and terms. All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and wo

41 10.0 Parts Information A complete parts list is available from Harrington Hoists and is supplied separately with your hoist. The parts list is a

42 NOTES

43 NOTES

www.harringtonhoists.com Harrington Hoists, Inc. Harrington Hoists – Western Division 401 West End Avenue 2341 Pomona R

5 WARNING Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people, or for lifting or su

6 DANGER HAZARDOUS AIR PRESSURE IS PRESENT IN THE HOIST, IN THE SUPPLY OF COMPRESSED AIR TO THE HOIST, AND IN THE CONNECTIONS BETWEEN COMPONENTS.

7 1.2 Warning Tags and Labels The warning tag illustrated below in Figure 1-1 is supplied with each hoist shipped from the factory. If the tag is n

8 2.0 Technical Information 2.1 Specifications 2.1.1 Product Code 2.1.2 Operating Conditions and Environment Temperature range: +14° to +14

9 2.2 Dimensions Table 2-2 TCR with Pendant Control Dimensions TCR10000P2 TCR25000P2 Cap. (Tons) Product Code